Moniteur 50 Series SMART Positioners Manuel d'utilisateur

SIPART PS2 6DR400x-xxSIPART PS2 PA 6DR410x-xxElectropneumatic Positioner forLinear and Rotary ActuatorsManual Order No. C79000-G7476-C158-1

Information for the OperatorPositioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010-6

Technical Data6-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01General data: basic instrument 6DR400x–xx and 6DR410x–xxAD converterSampling t

Technical Data6-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Electrical data: basic instrument without PROFIBUS PA6DR4000–1N/–2N and6DR400

Technical Data6-4Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–016DR4000–1N/–2N and6DR4001–1N6DR4000–1E/–2E and6DR4001–1ECurrent input iwNomina

Technical Data6-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Electrical data: basic instrument with PROFIBUS PA6DR4100–1N6DR4100–2N6DR4101–

Technical Data6-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Electrical data: options6DR4004–8x 6DR4004–6xAcc. to EN 50014 and EN 50020– II

Technical Data6-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Jy module 6DR4004–8J 6DR4004–6J2-wire circuitNominal signal range i 4 to 20 mA

Technical Data6-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01

Supply Range7-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Supply RangeThe positioner and its option modules are supplied as separate units

Supply Range7-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–017.2 Supply range of optionsOption Order numberHART module not ex-proof (devices

A-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01AppendixA 1 IndexAccessories, 2-14Alarm function, 4-10Alarm module, 2-13Automatic mode, 4-2

Introduction1-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Introduction1.1 General information about the deviceThe SIPART PS2 positioner is

AppendixA-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Restrictors, 2-5Rotary actuator, 1-4, 3-9Service, 5-1Setpoint characteristics, 4-8

A-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01A 2 Device master data file (GSD)Device master data file of the SIPART PS2/PS positioner:The

A-4Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01;**********************************************************;** GSD Datei fuer SIPART P

A-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01User_Prm_Data_Len = 3User_Prm_Data = 0x00,0x00,0x00;Modules for Analog Output;; RB =

A-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01A 3 SIMATIC object tableOn the following pages you will find a table of all SIMATIC object p

A-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Slot IndexabsIndexrelEle–mentDefault Value Object Parameter Description Data Type Anzahl cyc

A-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–014 0x0000 DisabledParameters of the Physical Block(mandatory and optional)22 8 t1 SOFTWARE

A-9Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01 Actuator Function BlockAO (Analog Out)1 90 0 BLOCK_OBJECT Block characteristic ds32 1 r1 25

A-10Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01112 22 0x139 OUT_CHANNEL Assignment to the transducer block(positioning)unsigned16 1 r, w11

A-11Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01155 4 0 ALERT_KEY Value can be written to by the userfor alarm processingunsigned8 1 r, w15

Introduction1-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01The electronics including the display and the position feedback and thevalve man

A-12Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01209 58 FEEDBACK Current position ds33 1 r1 0 Value2 0x4f Status221 70 0 BIN_IN_1_FUNCT Func

A-13Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01A 4 References and catalogsNo. Title Publisher Order number/1/ PNO– Leitfaden PROFIBUS PA P

A-14Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01

E      Siemens AG Bereich Automatisierungs- und AntriebstechnikGeschäftszweig A&D PAD-76181 Karlsruhe

Introduction1-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–011.2.1 PROFIBUS DP and PROFIBUS PAThe PROFIBUS PA ( PA = Process Automation) is a

Introduction1-4Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Master(class 2)Master(class 1)PROFIBUS PASlaves(field devices, distributed I/Os,

Introduction1-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01In addition to the EN standard 50170, the PNO (PROFIBUS user orga-nization) has

Introduction1-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01The maximum number of devices that you can connect to a bus traindepends on the

Introduction1-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–0112341 Actuator2 Positioner, single acting in metal housing3 Intermediate bracket

Introduction1-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–011231 Positioner, double acting in plastic housing2 Rotary actuator3 Manometer bl

Design and Method of Operation2-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Design and Method of OperationThis Section describes the mecha

2SIPART, SITRANS, SIMATICare Siemens registered trademarks. All other product or system names are (registered) trademarks of their respective owners a

Design and Method of Operation2-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01The actuator position can be output as 2–wire signal Jy = 4 to

Design and Method of Operation2-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–018937910421566.26.1103790°33°111388238**)for double-acting actu

Design and Method of Operation2-4Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.2.3 Pneumatic connectionsThe pneumatic connections (G1/4) ar

Design and Method of Operation2-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01updownupdownupdownupdowndown downup upupdownUndefinedY1Y1Y2Y1Y

Design and Method of Operation2-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.2.4 Mounting kitThe positioner can be mounted on nearly all

Design and Method of Operation2-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.3 Method of operationThe electropneumatic positioner SIPART

Design and Method of Operation2-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Y11093V24V3V24V#ADAD3VUU#3VBE2x=y61422212538+ADw9.2 V40 ΩJy mo

Design and Method of Operation2-9Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Y11093V24V3V24V#ADAD3VUU#3VBE2x=y6142223updownPZ8BE1BE1"d

Design and Method of Operation2-10Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01downOutlet airInlet airY1Y2Y23V24V3V24V"dy#ADAD3VJUBE1–B

Design and Method of Operation2-11Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01downY1Y1138Y2Y2238PZ83V24V3V24V"dy#ADAD3VJUBE1BE1BE1##3V

iPositioner SIPART PS2/SIPART PS2 PAC79000-G7476-C158–01 Contents0 Information for the Operator 0-1. . . . . . . . . . . . . . . . . . . . . . . . . .

Design and Method of Operation2-12Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01MC12 3 4 5 6BusinterfaceFig. 2-11 Block diagram of the bus c

Design and Method of Operation2-13Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01To open the instrument you must first remove the 4 screws of

Design and Method of Operation2-14Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–011234561 Module cover1.1 Fixing screws2 HART module3Jy module

Design and Method of Operation2-15Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–011234561 Module cover1.1 Fixing screws2 PA unit3Jy module with

Design and Method of Operation2-16Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.5.1 HART module (devices without PROFIBUS PA only)The HART

Design and Method of Operation2-17Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01J12345678910BE140 Ω1.5 kΩ9.2 VHART moduleHART CommunicatorHAR

Design and Method of Operation2-18Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.5.2 Alarm moduleThe alarm module contains❑ 3 binary outputs

Design and Method of Operation2-19Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–012.5.4 AccessoriesY1PZPZY1Y2Fig. 2-15 Manometer block (left fo

Design and Method of Operation2-20Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01

Preparing for Operation3-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Preparing for OperationThis Section describes all preparations that a

iiPositioner SIPART PS2/SIPART PS2 PAC79000-G7476-C158–01 3 Preparing for Operation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for Operation3-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.2 Dimension drawingsAll pneumaticconnections G 1/49 deepM8, 9 deepP

Preparing for Operation3-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–0111.2235850 x 4 x M6M8, 9 deepPg 13.588.58All pneumaticconnections G 1

Preparing for Operation3-4Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.3.1 Mounting kit “Linear Actuator” 6DR4004–8VThe following are incl

Preparing for Operation3-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–018. Fit the mounting bracket (1) with two hexagon head screws (9),spri

Preparing for Operation3-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01As requiredMounting on yokewith columnsMounting on yokewith plane sur

Preparing for Operation3-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.3.3 Mounting kit “Rotary Actuator” 6DR4004–8DThe following are incl

Preparing for Operation3-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010%20 40 60 80 100%1)2)3)4)5)18294.23161724.12391415Fig. 3-6 Assembly

Preparing for Operation3-9Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Positioner2 Clutch wheel3 Driver4 Multiple-purpose plate4.1 Scale4.2

Preparing for Operation3-10Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.4 Electrical connection☞NoteIf you require optional modules, you m

Preparing for Operation3-11Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010/4 ... 20 mA+–+–EH–JW+UH+JW–UH = 18 ... 35 VUJ12345678910JH=UH[V] –

Information for the Operator0-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Information for the OperatorDear customer,Before you start work,

Preparing for Operation3-12Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01EH–Jw+UH+Jw–1234567891012345678910L+0/4 to 20 mAe.g. SIPART DR21MJw–

Preparing for Operation3-13Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.4.2 Connection variants not protected from explosion hazard (devic

Preparing for Operation3-14Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013. Insert the prepared bus cable through the cable gland.4. Fix the

Preparing for Operation3-15Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01The specified noise immunity and noise emission are only ensured ift

Preparing for Operation3-16Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Binary outputs5 V24 V515241423132+  35 V–L+BEe. g.SIPARTDR211kΩA2

Preparing for Operation3-17Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.4.4 Connection variations ex-proof (devices with PROFIBUS PA)☞Not

Preparing for Operation3-18Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.4.5 Connection variations ex-proof (devices with PROFIBUS PA)DP/PA

Preparing for Operation3-19Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Binary outputs515241423132+ DIN–2.1 kΩA2 A110 kΩEExDIN 19234switchin

Preparing for Operation3-20Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.5 Pneumatic connection!WarningFor safety reasons the pneumatic pow

Preparing for Operation3-21Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–013.6 CommissioningAfter you have mounted the positioner on the actuat

Information for the OperatorPositioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010-2The documentation supplied with the instrument is listed in Sect

Preparing for Operation3-22Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Initialization is largely automatic.OpenClosedup downRotary actuator

Preparing for Operation3-23Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Set Lever into horizontal positionusingActuator indown position(Hart

Preparing for Operation3-24Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Set restrictors to prolonged actuatingtime s. Section 2.2.6Actuating

Operation4-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01OperationThis Section describes operation of the positioner.4.1 DisplayThe LC displ

Operation4-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–014.3 ModesParameter valuePotentiometer setting [%]Parameter numberand parameter name

Operation4-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01With the mode button you can switch from automatic or manual modeto “Configuring” m

normalinvertedinvertednormalNC contactNC contactNo contactNo contact

Operation4-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Type of actuatorSelection of the actuator used: linear actuator (WAY), rotary actua

Operation4-6Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01☞NoteThe setting for YWAY must correspond to the mechanical leverageratio. The driv

Operation4-7Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Instrument 1 Instrument 2100 %–SPRE 100 %–SPRASPRA SPRE [0 % to 100 %]y = x100 %0 %

Information for the Operator0-3Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01☞Noteindicates important information about the product itself or

Operation4-8Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Setpoint turning points (see Fig. 4-6)Each setpoint turning point can be assigned a

Operation4-9Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Dead zone of the controllerwhen DEBA = AUto the dead zone is constantly adapted to

Operation4-10Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01 Example:YNRM = FLOW with YA = 10 % and YE = 80 %YNRM = MPOS or YNRM = FLOWDefault

Operation4-11Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Direction of manipulated variable for displayUsed to set the direction of action (

Operation4-12Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Response threshold of alarm 1andResponse threshold of alarm 2The response threshol

invertedinvertednormalnormalNo contactNo contactNC contactNC contact

Operation4-14Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Type of actuatorSelection of the actuator used: linear actuator (WAY), rotary actu

Operation4-15Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01☞NoteThe setting for YWAY must correspond to the mechanical leverageratio. The dri

Operation4-16Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Setpoint turning points (see Fig. 4-9)Each setpoint turning point can be assigned

Operation4-17Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Dead zone of the controllerwhen DEBA = AUto the dead zone is constantly adapted to

Information for the OperatorPositioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010-40.4 Use as intendedUse as intended for the purpose of this manua

Operation4-18Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01 Example:YNRM = FLOW with YA = 10 % and YE = 80 %YNRM = MPOS or YNRM = FLOWDefault

Operation4-19Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–0137 Function Binary input 1 (see Fig. 4-8)andFunction Binary input 2 (see Fig. 4-8)

Operation4-20Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Function of alarm output on faultThe fault alarm for monitoring the system deviati

Operation4-21Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Safety positionThis parameter is used to move the actuator into a set safety posit

Operation4-22Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–014.5 Operation via PROFIBUS PAOperation is performed using the SIMATIC PDM software

Operation4-23Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Power supplyCPUSIMATIC S7(Master class 1)DP/PA CouplerDP/PA LinkBus terminationPA

Operation4-24Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01In this example, all files supported by the device are transmitted in theinput or

Operation4-25Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01The discrete position of the valve is displayed as a value (1 byte) withthe follow

Operation4-26Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01This output provides the current setpoint in AUTO mode and remotecascade. The stat

Operation4-27Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–011 1 0 0 0 1 s. a. good (cascade), initialization confirmed1 1 0 0 1 0 s. a. good (

Information for the Operator0-5Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–010.7 Information about deliveryThe scope of delivery is listed on

Operation4-28Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Readback, position discrete, setpointInput (master view)Initial address 01 READBAC

Operation4-29Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Readback, position discrete, checkback, setpointInput (master view)Initial address

Operation4-30Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Readback, remote cascade output, position discrete, checkback, set-point, remote c

Operation4-31Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–014.5.2 Diagnostics acc. to PROFIBUS DP (DDLM_Slave_Diag)The SIPART PS2 PA positione

Operation4-32Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Byte Bit Meaning for ”1”0 0 Electronics defective1 Mechanics defective2 –3 –4 Memo

Operation4-33Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Jy4 to20 mA2.YAGL3.YWAYHA28.BIN18.SPREFALL or BE1, BE2Valvesto..blockblockBE2Block

Operation4-34Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01

Service and Maintenence5-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Service and MaintenanceTo a great extent the instrument requires no m

Service and Maintenance5-2Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01

Technical Data6-1Positioner SIPART PS2/SIPART PS2 PAC79000-G7476-C150–01Technical DataGeneral data: basic instrument 6DR400x–xx (without PROFIBUS PA)